{"id":10925,"date":"2025-12-20T08:00:00","date_gmt":"2025-12-20T06:00:00","guid":{"rendered":"https:\/\/kopar.fi\/?p=10925"},"modified":"2026-08-26T17:48:37","modified_gmt":"2026-08-26T14:48:37","slug":"how-a-pneumatic-conveyor-works","status":"publish","type":"article","link":"https:\/\/kopar.fi\/en\/miten-pneumaattinen-kuljetin-toimii\/","title":{"rendered":"How does a pneumatic conveyor work?"},"content":{"rendered":"<p class=\"wp-block-paragraph\">A pneumatic conveyor moves materials in a closed pipeline using compressed air. The system is based on the force generated by an airflow, which transports powders, granules and other bulk materials efficiently and dust-free. Pneumatic conveying is particularly suited to situations where flexible material transport over long distances or via complex routes is required. This technique offers significant advantages compared to traditional mechanical transport methods.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">What is a pneumatic conveyor and how does it differ from other transport methods?<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Pneumatic conveyor use <strong>compressed air or other gas<\/strong> for transferring materials in a closed pipe system. Unlike mechanical conveyors, where the material moves by means of belts, screws or flights, a pneumatic system creates an airflow that carries the particles along with it.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The fundamental difference from mechanical systems is that pneumatic conveying requires no moving parts in contact with the material. The pipeline can be designed to run effortlessly through height differences, bends and tight spaces without hesitation. Mechanical conveyors, on the other hand, require straight routes.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Pneumatic material handling is particularly suitable for fine bulk materials. The system can be implemented either as dilute phase transport, where the material sort of floats in a large volume of air at high speed, or as dense phase transport, where a lower transport speed and a larger amount of material are used, and the substance being moved travels as a kind of plug within the pipeline.<\/p>\n\n\n<div\n    class=\"seoaic-multistep-form seoaic_leads_form_box_add_shadow_on\"\n    style=\"--seoaic-ms-border-radius: 14px; --seoaic-ms-box-border: 3px solid #000000ff; --seoaic-ms-bg: #ffffffff; --seoaic-ms-bot-msg-bg: #ff7832ff; --seoaic-ms-bot-msg-color: #100717ff; --seoaic-ms-bot-fontsize: 14px; --seoaic-ms-bot-msg-border: 2px solid #000000ff; --seoaic-ms-user-msg-bg: #14a537ff; --seoaic-ms-user-msg-color: #000000ff; --seoaic-ms-user-fontsize: 14px; --seoaic-ms-user-msg-border: 2px solid #000000ff; --seoaic-ms-bot-icon-bg: #000000ff; --seoaic-ms-bot-icon-border: 0px solid #000000ff; --seoaic-ms-progress-height: 5px; --seoaic-ms-progress-color: #000000ff; --seoaic-ms-chat-closed-bg: #000000ff; --seoaic-ms-chat-closed-color: #ffffffff\" data-prefix=\"seoaic_ms_6aa048bc71dbd_\">\n    <div class=\"seoaic-ms-chat-header\">\n        <div class=\"seoaic-ms-chat-header-icon-wrapper\">\n            <div class=\"seoaic-ms-chat-header-icon\"><\/div>\n        <\/div>\n                <div class=\"seoaic-ms-close-wrapper\">\n            <span class=\"seoaic-ms-close dashicons dashicons-no-alt\" title=\"Close form\"><\/span>\n        <\/div>\n    <\/div>\n\n    <div class=\"seoaic-ms-closed-msg-wrapper seoaic-ms-open-click\" title=\"Open lead form\">\n                    <div class=\"seoaic-ms-closed-msg-container\">\n                <div class=\"seoaic-ms-closed-msg\">\n                    <div class=\"seoaic-ms-chat-icon\"><\/div>\n                    <div class=\"seoaic-ms-chat-content\">\n                                                    <div class=\"seoaic-ms-closed-msg-title-wrapper\">\n                                <span class=\"seoaic-ms-closed-msg-title\">Hi, how are you doing?<\/span>\n                            <\/div>\n                                                        <div class=\"seoaic-ms-closed-msg-text-wrapper\">\n                                <span class=\"seoaic-ms-closed-msg-text\">Can I ask you something?<\/span>\n                            <\/div>\n                                                <\/div>\n                    <div class=\"seoaic-ms-closed-msg-close-wrapper\">\n                        <span class=\"seoaic-ms-closed-msg-close-icon dashicons dashicons-no-alt\" title=\"Close\"><\/span>\n                    <\/div>\n                <\/div>\n                <div class=\"seoaic-ms-clised-msg-connector\"><\/div>\n            <\/div>\n                    <div class=\"seoaic-ms-open seoaic-ms-open-click\" title=\"Open lead form\">\n            <span class=\"dashicons dashicons-testimonial\"><\/span>\n        <\/div>\n    <\/div>\n\n    <div class=\"seoaic-ms-steps-wrapper\">\n        <div class=\"seoaic-ms-steps\">\n                            <div\n                    class=\"seoaic-ms-step\"\n                    id=\"seoaic_ms_6aa048bc71dbd_#1\"\n                    data-type=\"single\"\n                    data-autostep=\"\"\n                >\n                    <div class=\"seoaic-ms-bot-icon\"><\/div>\n                    <div class=\"seoaic-ms-step-question-wrapper\">\n                        <div class=\"seoaic-ms-step-question\" data-origquestion=\"Hei! N\u00e4en, ett\u00e4 olet perehtym\u00e4ss\u00e4 pneumaattiseen kuljetukseen. Monet teollisuuden prosessip\u00e4\u00e4llik\u00f6t kohtaavat samanlaisia haasteita bulkmateriaalien siirrossa \u2013 ja oikea ratkaisu voi merkitt\u00e4v\u00e4sti parantaa prosessin tehokkuutta ja k\u00e4ytt\u00f6varmuutta. Mik\u00e4 kuvaa parhaiten tilannettasi juuri nyt?\">Hello! I see you're delving into pneumatic conveying. Many industrial process managers face similar challenges with bulk material transfer, and the right solution can significantly improve process efficiency and reliability. What best describes your situation right now?<\/div>\n                    <\/div>\n                    <div class=\"seoaic-ms-step-content\">\n                                                    <div class=\"seoaic-ms-buttons-wrapper\">\n                                                                    <button\n                                        data-step-id=\"seoaic_ms_6aa048bc71dbd_#2\"\n                                        data-origtext=\"Meill\u00e4 on aktiivinen tarve pneumaattiselle kuljetusj\u00e4rjestelm\u00e4lle\"\n                                    >We have an active need for a pneumatic conveying system<\/button>\n                                                                        <button\n                                        data-step-id=\"seoaic_ms_6aa048bc71dbd_#3\"\n                                        data-origtext=\"Arvioimme vaihtoehtoja tulevaa projektia varten\"\n                                    >We are evaluating options for the upcoming project.<\/button>\n                                                                        <button\n                                        data-step-id=\"seoaic_ms_6aa048bc71dbd_#3\"\n                                        data-origtext=\"Tutkin aihetta ja vertailen ratkaisuja\"\n                                    >I am researching the topic and comparing solutions<\/button>\n                                                                <\/div>\n                                                <\/div>\n                                            <div class=\"seoaic-ms-step-answers-wrapper\"><\/div>\n                                        <\/div>\n                                <div\n                    class=\"seoaic-ms-step hide\"\n                    id=\"seoaic_ms_6aa048bc71dbd_#2\"\n                    data-type=\"single\"\n                    data-autostep=\"\"\n                >\n                    <div class=\"seoaic-ms-bot-icon\"><\/div>\n                    <div class=\"seoaic-ms-step-question-wrapper\">\n                        <div class=\"seoaic-ms-step-question\" data-origquestion=\"Hyv\u00e4, kuullaan lis\u00e4\u00e4! Mink\u00e4 tyyppist\u00e4 materiaalia teid\u00e4n prosessissanne tarvitsee siirt\u00e4\u00e4?\">Excellent, we'll be in touch! What type of material does your process need to transfer?<\/div>\n                    <\/div>\n                    <div class=\"seoaic-ms-step-content\">\n                                                    <div class=\"seoaic-ms-buttons-wrapper\">\n                                                                    <button\n                                        data-step-id=\"seoaic_ms_6aa048bc71dbd_#4\"\n                                        data-origtext=\"Jauhemaisia tai rakeisia materiaaleja (esim. tuhka, kemikaalit, mineraalit)\"\n                                    >Powdery or granular materials (e.g. ash, chemicals, minerals)<\/button>\n                                                                        <button\n                                        data-step-id=\"seoaic_ms_6aa048bc71dbd_#4\"\n                                        data-origtext=\"Herkki\u00e4 tai kuluttavia materiaaleja, joissa kuluminen on ongelma\"\n                                    >Sensitive or abrasive materials where wear is a problem<\/button>\n                                                                        <button\n                                        data-step-id=\"seoaic_ms_6aa048bc71dbd_#4\"\n                                        data-origtext=\"En ole varma \u2013 tarvitsen asiantuntijan arvion\"\n                                    >I'm not sure \u2013 I need an expert opinion<\/button>\n                                                                <\/div>\n                                                <\/div>\n                                            <div class=\"seoaic-ms-step-answers-wrapper\"><\/div>\n                                        <\/div>\n                                <div\n                    class=\"seoaic-ms-step hide\"\n                    id=\"seoaic_ms_6aa048bc71dbd_#3\"\n                    data-type=\"multi\"\n                    data-autostep=\"\"\n                >\n                    <div class=\"seoaic-ms-bot-icon\"><\/div>\n                    <div class=\"seoaic-ms-step-question-wrapper\">\n                        <div class=\"seoaic-ms-step-question\" data-origquestion=\"Hyv\u00e4, ett\u00e4 kartoitat vaihtoehtoja ajoissa! Mitk\u00e4 tekij\u00e4t ovat teille t\u00e4rkeimpi\u00e4 pneumaattisen kuljetusj\u00e4rjestelm\u00e4n valinnassa? (Voit valita useamman)\">It's good that you're exploring options in good time! What factors are most important to you when choosing a pneumatic conveying system? (You can select more than one)<\/div>\n                    <\/div>\n                    <div class=\"seoaic-ms-step-content\">\n                                                    <div class=\"seoaic-ms-multi-items-wrapper\">\n                                                                        <label\n                                            for=\"seoaic_ms_6aa048bc71dbd_#30\"\n                                            class=\"seoaic-ms-multi-item\"\n                                        >\n                                            <input\n                                                type=\"checkbox\"\n                                                id=\"seoaic_ms_6aa048bc71dbd_#30\"\n                                                value=\"Energiatehokkuus ja alhaiset k\u00e4ytt\u00f6kustannukset\"\n                                            >Energy efficiency and low running costs                                        <\/label>\n                                                                                <label\n                                            for=\"seoaic_ms_6aa048bc71dbd_#31\"\n                                            class=\"seoaic-ms-multi-item\"\n                                        >\n                                            <input\n                                                type=\"checkbox\"\n                                                id=\"seoaic_ms_6aa048bc71dbd_#31\"\n                                                value=\"P\u00f6ly\u00e4m\u00e4tt\u00f6myys ja prosessihygienia\"\n                                            >Dust-free and process hygiene                                        <\/label>\n                                                                                <label\n                                            for=\"seoaic_ms_6aa048bc71dbd_#32\"\n                                            class=\"seoaic-ms-multi-item\"\n                                        >\n                                            <input\n                                                type=\"checkbox\"\n                                                id=\"seoaic_ms_6aa048bc71dbd_#32\"\n                                                value=\"ATEX-vaatimustenmukaisuus tai turvallisuus\"\n                                            >ATEX compliance or safety                                        <\/label>\n                                                                                <label\n                                            for=\"seoaic_ms_6aa048bc71dbd_#33\"\n                                            class=\"seoaic-ms-multi-item\"\n                                        >\n                                            <input\n                                                type=\"checkbox\"\n                                                id=\"seoaic_ms_6aa048bc71dbd_#33\"\n                                                value=\"Pitk\u00e4t siirtomatkat tai monimutkaiset reitit\"\n                                            >Long journeys or complex routes                                        <\/label>\n                                                                                <label\n                                            for=\"seoaic_ms_6aa048bc71dbd_#34\"\n                                            class=\"seoaic-ms-multi-item\"\n                                        >\n                                            <input\n                                                type=\"checkbox\"\n                                                id=\"seoaic_ms_6aa048bc71dbd_#34\"\n                                                value=\"Alhainen huollon tarve ja pitk\u00e4 k\u00e4ytt\u00f6ik\u00e4\"\n                                            >Low maintenance requirement and long service life                                        <\/label>\n                                                                    <\/div>\n                                                        <div class=\"seoaic-ms-buttons-wrapper\">\n                                                                    <button\n                                        data-step-id=\"seoaic_ms_6aa048bc71dbd_#4\"\n                                        data-origtext=\"Jatka\"\n                                    >Continue reading at<\/button>\n                                                                <\/div>\n                                                <\/div>\n                                            <div class=\"seoaic-ms-step-answers-wrapper\"><\/div>\n                                        <\/div>\n                                <div\n                    class=\"seoaic-ms-step hide\"\n                    id=\"seoaic_ms_6aa048bc71dbd_#4\"\n                    data-type=\"contact_fields\"\n                    data-autostep=\"\"\n                >\n                    <div class=\"seoaic-ms-bot-icon\"><\/div>\n                    <div class=\"seoaic-ms-step-question-wrapper\">\n                        <div class=\"seoaic-ms-step-question\" data-origquestion=\"Kiitos \u2013 t\u00e4m\u00e4 auttaa meit\u00e4 ymm\u00e4rt\u00e4m\u00e4\u00e4n tarpeenne paremmin. Koparin asiantuntijat ovat toimittaneet satoja pneumaattisia kuljetusj\u00e4rjestelmi\u00e4 vaativiin teollisuusprosesseihin yli 50 vuoden kokemuksella. J\u00e4t\u00e4 yhteystietosi, niin asiantuntijamme ottaa sinuun yhteytt\u00e4 ja k\u00e4y l\u00e4pi teille parhaiten sopivan ratkaisun.\">Thank you \u2013 this helps us understand your needs better. Kopar's experts have supplied hundreds of pneumatic conveying systems for demanding industrial processes with over 50 years of experience. Please leave your contact details, and our expert will get in touch with you to discuss the solution that best suits you.<\/div>\n                    <\/div>\n                    <div class=\"seoaic-ms-step-content\">\n                                                    <div class=\"seoaic-ms-contact-fields-container\">\n                                <div class=\"seoaic-ms-contact-fields-wrapper\">\n                                                                            <div class=\"seoaic-ms-contact-field-content\">\n                                            <label for=\"seoaic_ms_6aa048bc71dbd_#4_0\">Name<\/label>\n                                                                                                <div class=\"\">\n                                                        <input\n                                                            type=\"text\"\n                                                            id=\"seoaic_ms_6aa048bc71dbd_#4_0\"\n                                                            data-label=\"Nimi *\"\n                                                            class=\"seoaic-ms-contact-field\"\n                                                            required\n>\n                                                    <\/div>\n                                                                                        <\/div>\n                                                                                <div class=\"seoaic-ms-contact-field-content\">\n                                            <label for=\"seoaic_ms_6aa048bc71dbd_#4_1\">Email<\/label>\n                                                                                                <div class=\"\">\n                                                        <input\n                                                            type=\"email\"\n                                                            id=\"seoaic_ms_6aa048bc71dbd_#4_1\"\n                                                            data-label=\"S\u00e4hk\u00f6posti *\"\n                                                            class=\"seoaic-ms-contact-field\"\n                                                            required\n>\n                                                    <\/div>\n                                                                                        <\/div>\n                                                                                <div class=\"seoaic-ms-contact-field-content\">\n                                            <label for=\"seoaic_ms_6aa048bc71dbd_#4_2\">Phone number (optional)<\/label>\n                                                                                                <div class=\"\">\n                                                        <input\n                                                            type=\"tel\"\n                                                            id=\"seoaic_ms_6aa048bc71dbd_#4_2\"\n                                                            data-label=\"Puhelinnumero (valinnainen)\"\n                                                            class=\"seoaic-ms-contact-field\"\n                                                            required\n>\n                                                    <\/div>\n                                                                                        <\/div>\n                                                                        <\/div>\n                            <\/div>\n                                                        <div class=\"seoaic-ms-buttons-wrapper\">\n                                                                    <button\n                                        data-step-id=\"seoaic_ms_6aa048bc71dbd_#5\"\n                                        data-origtext=\"L\u00e4het\u00e4 yhteydenottopyynt\u00f6\"\n                                    >Send a contact request<\/button>\n                                                                <\/div>\n                                                <\/div>\n                                            <div class=\"seoaic-ms-step-answers-wrapper\"><\/div>\n                                        <\/div>\n                                <div\n                    class=\"seoaic-ms-step hide\"\n                    id=\"seoaic_ms_6aa048bc71dbd_#5\"\n                    data-type=\"text\"\n                    data-autostep=\"\"\n                >\n                    <div class=\"seoaic-ms-bot-icon\"><\/div>\n                    <div class=\"seoaic-ms-step-question-wrapper\">\n                        <div class=\"seoaic-ms-step-question\" data-origquestion=\"Kiitos yhteydenotostasi! Tietosi on vastaanotettu ja Koparin asiantuntijatiimi k\u00e4y pyynt\u00f6si l\u00e4pi. He ottavat sinuun yhteytt\u00e4 keskustellakseen tarpeistanne ja sopivimmasta pneumaattisesta kuljetusratkaisusta. Arvostamme mielenkiintoasi!\">Thank you for contacting us! Your details have been received and Kopari's expert team will review your request. They will be in touch to discuss your needs and the most suitable pneumatic conveying solution. We appreciate your interest!<\/div>\n                    <\/div>\n                    <div class=\"seoaic-ms-step-content\">\n                                                            <div class=\"seoaic-ms-text-message-wrapper\">\n                                        Kopar \u2013 We handle it like no other.                                    <\/div>\n                                                        <\/div>\n                                    <\/div>\n                        <\/div>\n        <div class=\"seoaic-multistep-progress-wrapper\">\n            <div class=\"seoaic-multistep-progress-percent\"><\/div>\n            <div class=\"seoaic-multistep-progress\">\n            <\/div>\n        <\/div>\n    <\/div>\n<\/div>\n\n\n\n<h2 class=\"wp-block-heading\">How does a pneumatic conveyor move materials in practice?<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">The pneumatic transport operational process begins <strong>by creating an air flow<\/strong> by means of a compressor or fan. The material is fed into the system via a feeder, where it mixes with the air flow to form a mixture to be conveyed.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Transport takes place in a closed pipeline, where the material is carried by an air flow towards its destination. The design of the pipeline is critical: the diameter, material and route of the pipe all affect the efficiency of the transport. Air velocity and pressure are adjusted according to the characteristics of the material being transported.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">At the target site, typically in a silo, the material accumulates at the bottom and the conveying air leaves the silo via a bag filter. You can find silo filters specially designed for pneumatic conveying <a href=\"https:\/\/kopar.fi\/en\/classification-storage\/emjet-silo-filters\/\" data-type=\"page\" data-id=\"5523\">here<\/a>. If necessary, the system can be equipped with additional components, such as air filters and automatic control devices, to optimise industrial transport.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">What are the main advantages of pneumatic transport in industry?<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">The main advantage of pneumatic transport is its <strong>flexibility and purity<\/strong>. The closed system prevents dust from spreading into the working environment and protects the material from external contaminants. This is particularly important in the chemical industry, where cleanliness requirements are high.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Energy efficiency is significantly improved when the system is designed correctly. Dense phase pneumatic transport uses less energy than conventional methods because the material moves at a lower air speed. Maintenance needs are reduced as there are fewer moving parts and less wear and tear.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Environmental friendliness is highlighted through reduced energy consumption and material waste. The pneumatic system can be fully automated, improving process accuracy and reducing human error. Bulk material handling is safer as workers do not have to come into direct contact with the material being handled.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">For which applications is a pneumatic conveyor best suited?<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Pneumatic transport works optimally <strong>powdered and granular materials<\/strong> in conveyance, with a particle size of less than 20 millimetres. The system can be designed according to the properties of the material to be conveyed and, if necessary, the material's behaviour and suitability for pneumatic conveyance <a href=\"https:\/\/kopar.fi\/en\/copars-pilot-plant\/\" data-type=\"post\" data-id=\"6573\">can be tested at our pilot plant. <\/a><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Distances can vary from tens of metres to hundreds of metres depending on the system type and the material being conveyed. Capacities range from a few kilos to thousands of tonnes per hour. Conditions can be demanding: the system operates in high temperatures, humidity and even potentially explosive environments in accordance with ATEX requirements.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Pneumatic conveying is not the best option for extremely damp or sticky materials. These materials can cause challenges with pipeline blockage. In these situations, mechanical material handling solutions may be more suitable.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<div class=\"wp-block-buttons is-layout-flex wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"https:\/\/kopar.fi\/en\/contact\/\">Contact us<\/a><\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>A pneumatic conveyor uses compressed air to transport materials \u2013 discover the operating principle and benefits.<\/p>","protected":false},"featured_media":5163,"menu_order":0,"template":"","class_list":["post-10925","article","type-article","status-publish","has-post-thumbnail","hentry"],"acf":[],"_links":{"self":[{"href":"https:\/\/kopar.fi\/en\/wp-json\/wp\/v2\/article\/10925","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/kopar.fi\/en\/wp-json\/wp\/v2\/article"}],"about":[{"href":"https:\/\/kopar.fi\/en\/wp-json\/wp\/v2\/types\/article"}],"version-history":[{"count":3,"href":"https:\/\/kopar.fi\/en\/wp-json\/wp\/v2\/article\/10925\/revisions"}],"predecessor-version":[{"id":12451,"href":"https:\/\/kopar.fi\/en\/wp-json\/wp\/v2\/article\/10925\/revisions\/12451"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/kopar.fi\/en\/wp-json\/wp\/v2\/media\/5163"}],"wp:attachment":[{"href":"https:\/\/kopar.fi\/en\/wp-json\/wp\/v2\/media?parent=10925"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}